Zinc-aluminum 10% Alloy Coated Steel Wire

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Zinc-aluminum 10% Alloy Coated Steel Wire
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Zinc-aluminum 10% alloy coated steel wire has become a popular option for stone cage mesh due to its excellent properties. This type of wire is made from high-quality Q195 steel, which has low carbon content and is highly durable. Moreover, the wire is coated with a layer of hot-dipped zinc between 200-300g/m2, which provides superior protection against corrosion and rust.
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Galvanized Wire
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Description

Our Zinc-Aluminum 10% Alloy Coated Steel Wire represents the pinnacle of innovation in erosion control and retaining wall solutions. Manufactured from high-quality Q195 low-carbon steel and hot-dip coated with a unique Zn-10%Al-RE alloy (200-300g/m²), this wire delivers 2-3 times longer service life compared to conventional galvanized wire in aggressive environments. Certified to ASTM A856/A856M, EN 10244-2, and ISO 16120 standards, it is the preferred choice for critical infrastructure projects worldwide.


Technical Specifications & Competitive Advantages

Parameter

Our Product

Industry Standard

Wire Diameter

1.8mm–3.4mm (±0.03mm)

2.0mm–3.0mm (±0.05mm)

Coating Weight

200-300g/m² (Customizable up to 500g/m²)

Typically 60-150g/m²

Tensile Strength

350-500N/mm² (Adjustable via cold work)

300-450N/mm²

Coating Composition

Zn-10%Al-0.03%RE (Rare Earth Enhanced)

Zn-5%Al (Galfan)

Elongation

12%-15% (Ideal for weaving)

8%-10%

Coil Weight

400-750kg (PVC-strapped + VCI paper)

200-500kg

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Proven Performance in Harsh Conditions

1. Superior Corrosion Resistance

Salt Spray Test: 3,000+ hours red rust resistance (vs. 1,200 hours for pure zinc coating) per ASTM B117

Field Performance:

Coastal revetments show ≤0.5% corrosion after 8 years

Acidic mining environments (pH 3-5) demonstrate 4x lifespan vs. standard galvanized wire

2. Mechanical Excellence

Stone Cage Load Capacity:

2.7mm wire withstands 50kN/m² compression (EN 10223-3 verified)

Fatigue resistance: 1M+ cycles at 30% ultimate tensile strength

Weaving Compatibility:

Double-twist hexagonal mesh machines run at 100m/min without wire fracture

3. Economic Efficiency

Lifecycle Cost: $0.08/year/m² vs. $0.22 for standard galvanized wire

Installation Savings: Pre-fabricated coils reduce labor time by 35%

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Application-Specific Solutions

Application

Recommended Specs

Key Benefit

Gabion Baskets

2.4mm–3.0mm / 250g/m² coating

Resists rock abrasion + saltwater

Revetment Mattresses

2.0mm–2.7mm / 200g/m² coating

Prevents undercutting in rivers

Mining Rockfall Nets

3.0mm–3.4mm / 300g/m² + PVC sheath

Chemical corrosion resistance

Aquaculture Cages

1.8mm–2.4mm / 200g/m² coating

Non-toxic to marine life

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Quality Assurance Process

Material Selection:

Q195 steel billets (SGS certified)

Continuous decarburization control for uniform ductility

Alloy Coating:

445°C bath temperature with rare earth element modification

Eddy-current thickness verification every 500 meters

Mechanical Testing:

100% torsion testing (≥25 twists without fracture)

Salt spray sampling per batch (ISO 9227)



Ordering Information

MOQ: 5 tons (sample coils available)

Lead Time: 20-25 days for standard specs

Shipping: FOB Tianjin / CIF global ports

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