Our Zinc-Aluminum 10% Alloy Coated Steel Wire represents the pinnacle of innovation in erosion control and retaining wall solutions. Manufactured from high-quality Q195 low-carbon steel and hot-dip coated with a unique Zn-10%Al-RE alloy (200-300g/m²), this wire delivers 2-3 times longer service life compared to conventional galvanized wire in aggressive environments. Certified to ASTM A856/A856M, EN 10244-2, and ISO 16120 standards, it is the preferred choice for critical infrastructure projects worldwide.
Technical Specifications & Competitive Advantages
|
Parameter |
Our Product |
Industry Standard |
|
Wire Diameter |
1.8mm–3.4mm (±0.03mm) |
2.0mm–3.0mm (±0.05mm) |
|
Coating Weight |
200-300g/m² (Customizable up to 500g/m²) |
Typically 60-150g/m² |
|
Tensile Strength |
350-500N/mm² (Adjustable via cold work) |
300-450N/mm² |
|
Coating Composition |
Zn-10%Al-0.03%RE (Rare Earth Enhanced) |
Zn-5%Al (Galfan) |
|
Elongation |
12%-15% (Ideal for weaving) |
8%-10% |
|
Coil Weight |
400-750kg (PVC-strapped + VCI paper) |
200-500kg |
Proven Performance in Harsh Conditions
1. Superior Corrosion Resistance
Salt Spray Test: 3,000+ hours red rust resistance (vs. 1,200 hours for pure zinc coating) per ASTM B117
Field Performance:
Coastal revetments show ≤0.5% corrosion after 8 years
Acidic mining environments (pH 3-5) demonstrate 4x lifespan vs. standard galvanized wire
2. Mechanical Excellence
Stone Cage Load Capacity:
2.7mm wire withstands 50kN/m² compression (EN 10223-3 verified)
Fatigue resistance: 1M+ cycles at 30% ultimate tensile strength
Weaving Compatibility:
Double-twist hexagonal mesh machines run at 100m/min without wire fracture
3. Economic Efficiency
Lifecycle Cost: $0.08/year/m² vs. $0.22 for standard galvanized wire
Installation Savings: Pre-fabricated coils reduce labor time by 35%
Application-Specific Solutions
|
Application |
Recommended Specs |
Key Benefit |
|
Gabion Baskets |
2.4mm–3.0mm / 250g/m² coating |
Resists rock abrasion + saltwater |
|
Revetment Mattresses |
2.0mm–2.7mm / 200g/m² coating |
Prevents undercutting in rivers |
|
Mining Rockfall Nets |
3.0mm–3.4mm / 300g/m² + PVC sheath |
Chemical corrosion resistance |
|
Aquaculture Cages |
1.8mm–2.4mm / 200g/m² coating |
Non-toxic to marine life |
Quality Assurance Process
Material Selection:
Q195 steel billets (SGS certified)
Continuous decarburization control for uniform ductility
Alloy Coating:
445°C bath temperature with rare earth element modification
Eddy-current thickness verification every 500 meters
Mechanical Testing:
100% torsion testing (≥25 twists without fracture)
Salt spray sampling per batch (ISO 9227)
Ordering Information
MOQ: 5 tons (sample coils available)
Lead Time: 20-25 days for standard specs
Shipping: FOB Tianjin / CIF global ports
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