High-Strength Steel Core Wire for ACSR - Precision Engineered for Overhead Power Lines
Superior Galvanized Steel Wire Meeting Global Standards
Our steel core wire for Aluminum Conductor Steel Reinforced (ACSR) cables is manufactured to ASTM B498, ASTM A475, and BS183 specifications, delivering unmatched tensile strength and corrosion resistance for overhead transmission lines up to 500kV. With zinc coating options from Class A to Class C (210-810g/m²), it ensures 30+ years of service life even in coastal and industrial environments.
Technical Specifications & Performance Data
|
Parameter |
Our Product |
Industry Standard |
|
Wire Diameter |
1.57mm–6.00mm (±0.03mm) |
1.50mm–5.50mm (±0.05mm) |
|
Zinc Coating |
Class A: 210-270g/m² (Smooth) |
Class B typically 220-460g/m² |
|
Tensile Strength |
Grade A: 1,380-1,450MPa |
ASTM B498 min: 1,240MPa |
|
Elongation |
3%-4% (1.6mm-4.8mm) |
BS183 requires ≥2.5% |
|
1% Proof Stress |
Grade A: 1,170-1,310MPa |
Critical for sag calculation |
Key Advantages for Power Line Projects
1. Corrosion Protection Tailored to Environments
Salt Spray Performance:
Class C coating lasts 15+ years in coastal zones (vs. 8 years for Class A) per ISO 9224
2. Mechanical Reliability
Fatigue Resistance: Survives 50M+ vibration cycles (IEC 61395 test)
Creep Control: 0.02% elongation after 10 years at 20% rated tension
3. Customization & Traceability
Lead Hardening Options: Adjust strength grades without compromising ductility
Full Documentation: Mill test reports + ISO 9001/TS 16949 batch tracking
Application-Specific Recommendations
|
Environment |
Recommended Specs |
Rationale |
|
Coastal Transmission |
Class C coating / Grade B strength |
Maximum salt fog resistance |
|
Mountainous Areas |
Grade A strength / Class B coating |
High tensile for ice/wind loads |
|
Industrial Zones |
Class B coating + optional PVC sheath |
Chemical/acid rain protection |
Quality Assurance Process
Material Selection:
High-carbon steel billets from renowned steel mill
Galvanizing Precision:
Temperature-controlled zinc baths (445°C ±5°C)
Eddy-current coating thickness verification
Mechanical Testing:
100% proof load testing at 1.25x rated strength
Torsion tests (≥25 twists without fracture)
Packaging & Logistics
Standard: 500kg wooden spools
Custom:
Air freight: 50kg coils with moisture barrier
Sea transport: 20-ton bundles with corner protectors
Lead Time: 20-25 days for stock sizes
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